C & M Rubber Co. - Heater & Sensor Encapsulation
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Heater & Sensor Encapsulation



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Another leading edge technology is a process used to encapsulate in silicone or other elastomers a variety of metal inserts, electronic sensors and low voltage heating elements. With appropriate material selection and “outside the box thinking” when recommending a new tooling design, C&M Rubber Co. has been tagged by one customer as, “The company to go to when you’re looking for the impossible.” Although we appreciate their confidence, we certainly do not want to overstate our case. Simply stated, C&M Rubber Co. will collaborate with your organization on the most challenging and your simplest projects to produce a high quality and cost effective rubber part.



Specifications · Quality Assurance

Specifications

Max. Tooling Dimension

24” W x 24”D

Max. Tooling Height

2” to 7” Range

Mold Types

Compression & Transfer

Mold Configuration

Single or multiple cavity

Max. Cavity Count

Part size & target piece price are determining factors

Insert Composition

Insert must withstand clamping pressure during molding process
Metal or other thermo-resistant material (400°F)
Thermo-resistant ribbon or cord heater assemblies

Encapsulation Method

Physical encapsulation and/or heat activated adhesive bonding which takes place during the vulcanization (molding) process.

Insertion Method

In instances where delicate sensors, heaters or other detection devices will not tolerate the vulcanization process, a rubber part can be custom molded to accept the insertion of such devices in a separate assembly process at our facility or yours.

Elastomer Selection

Silicone is a versatile elastomer that is frequently used in applications requiring UL, NSF or FDA 21CFR177.2600 certification where food contact is common. Other materials such as flourosilicone, urethane, neoprene, millathane, EPDM & natural rubber als

Durometer & Color

Durometer & Color can be customized to meet your specification. Durometer can range from 10-90 Duro Shore A. (±5 points) Silicone can be Pantone color matched whereas flourosilicone, urethane, EPDM and natural rubber are typically available in primary,

Tolerances

See RMA Dimensional Tolerance Table (Technical Data PDF)

Shrink Factor

Variables such as part size, thickness, length, specific application & environment, mold type & elastomer used will influence final shrink percentage used. Consult with our engineers for recommendation.


Quality Assurance

Commitment To Quality

ISO 9001-2000 Certified (Through 11/14/2010)
Statistical Process Control
Practice Toyota Production System Tenants
Kodak Contour Projector
ACU-Gage Coordinate Measuring System
Electronic Durometer Tester
Scott Tensile Tester
Rheometer 900 Tester
Leitz/Wetzler Microscope
Batch Control and Tracking
Custom Manufacturing Software Control
Bar Code Order Tracking & Invoicing


 MORE IMAGES 

· Sensor Encapsulation

· Heater Encapsulation

· Heater Encapsulation 2

· Heater Encapsulation 3

· Heater Encapsulation 4

· Heater Encapsulaiton 5


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